2013年10月31日星期四

Belt conveyor speed of friction plate

    High belt conveyor during startup , the use of controllable drive means can reduce the dynamic load ; dynamic load during startup The size starting with the start time and

the acceleration of the growth belt conveyor manufacturer of the law , by analyzing the obtained sinusoidal curve acceleration control ideal start

Dynamic curve .
    In the outlet pressure is constant, the belt conveyor movement speed friction rub the piece the size of the film pressure to a certain extent , the greater the speed , the

greater the centrifugal force , Incline Belt conveyor and the greater the negative pressure , so the film pressure will be reduced . After the porous friction material , the required flow

A flow rate increase.
    When the friction plate is formed with tank when there is conducive to the formation and maintenance of the oil film , and can also reduce wear , effective cooling of the

friction plate; but viscous torque M tank will be somewhat reduced, and as the film thickness thinning , significantly increasing influence tank . With the number of tank

Increases, the friction plate belt conveyor to the transmitted torque can be further reduced.

Screw matching motor selection technique

    Is the use of motor driven screw conveyor spiral rotation, push the material to achieve the transport machinery. It horizontal, check weighers inclined or vertical conveying, transport all

kinds of powder pellets are the ideal equipment . Tubular screw conveyor helical blade material in the transportation of materials, multi-faceted subject to pressure ,

When you need to choose when selecting heat exchange manufacturers the motor power slightly larger, in order to avoid non-normal startup transient excessive power consumption requirements. Trough Screw

Conveyors for its tank for the open type , the material in the upper right helical blade propeller shaft and the pressure ratio is relatively low and thus the electrical Tubular

Screw Conveyors

Machine power requirements slightly lower.

2013年10月30日星期三

Removable belt conveyor roller structure and characteristics

    Removable belt conveyor drum roller to overcome the existing overall structure defects , provide a good disassembly , recyclability and maintainability of the belt conveyor

rollers.
    Removable belt conveyor roller consists Pipe conveyor of three parts , namely leather tube , tube rings and hub components. Drum circle drum skin and is mainly used to connect the hub for

the entire structure Huang pick rollers , drum circles directly connected to the drum skin huang inside , and for the structure of cast blasting drum , drum circle then with

Part of the casting drum skin together. Periphery of the hub plate with a blessing , for the cylinder associated ring . Drum circle and the circumference of the hub plate fu

uniform on a number food conveyor corresponding threaded holes , preclude the use within the six screws and spring washers for connection.
    Removable belt conveyor rollers, use removable design techniques, coupled with the easy removal of the screw to replace the original Hui welding process , making integration

into the overall structure of the drum removable structure , compared with the general structure of the drum with the following characteristics :
    1 , the drum parts to facilitate recycling, reuse ;
    2 , to facilitate recycling of materials ;
    3 , the drum easy maintenance and repair ;
    4, to achieve universal roller .
    The detachable belt conveyor drum , cylinder and the overall manufacturing process of the same drum ; across the outside of the hub independently of the cylinder , the

manufacture can be processed separately , and then the screw thread coupling and cylinder assembly . To ensure the belt conveyor drum performance , drum circle tube

To the inner peripheral surface of the outer surface of the drum as a reference for processing , and then use the inner surface of the drum cylinder ring and the hub to locate

the outer surface with the wheel to ensure that both hubs belt conveyor drum bore concentricity.

Screw the daily operation and maintenance

    Screw conveyor is used to seal conveying powder, granular, small block materials, general purpose conveyor , screw conveyor is widely used for different purposes in

different sectors as may be working Telescopic conveyor in a relatively harsh environment areas, such as the kinds of bearings are in the dust

Work, working conditions in such reasonable operation and maintenance of the screw conveyor on greater significance , the main requirements are as follows :
    1 , in the use of the normal operating procedures to operate, and often observe the screw conveyor is abnormal condition exists. If there is an abnormality please shut down

for inspection, screw conveyor troubleshooting before operation.
    2, please pay attention to safety , do not place your hands or other objects into the rotating parts .
    3 , during use , screw conveyor is strictly prohibited heavy start , start feeding should be preceded by the host , and then feeding ; should be checked before the start of

the cylinder body I is too much material .
    4 , in order to ensure that the requirements of the screw conveyor without load starting , conveyors feeding should be stopped before stopping , and other material inside

the chassis rear was completely lost all stopped .
    5 , in strict accordance with the mixer loading capacity : no more than the effective volume of the mixer used under strict overload use , it would burn or damage the gear

motor and other components . After adding the material must remember not to stop halfway , try to avoid overloading the next start-up.
    6 , the initial feed screw conveyor , the feed rate should be increased gradually until it reaches the conveying capacity , feeding should be uniform, or likely to cause

transport of materials product plugs, drive overload .
    7 , the material being transported shall not be mixed with chunks of hard materials to avoid causing death card spiral screw machine damage.
    8 , the normal operation of 1800 hours conveyor should be a small repair , mainly to check lubrication or replacement of wearing parts ;
    9 , the normal operation of 4000 hours or so should be overhauled , mainly for all assemblies demolition inspection and cleaning, replacement or correction of all wearing

parts and standard parts . When removing the screw conveyor please remember the clear sequence for assembly in the reverse order can be combined . Host computer

Helix and direction of rotation of the feed screw should follow the direction signs, strict reverse direction !

2013年10月29日星期二

New railway construction integration role and soil mixing conveyor belt use

Living house dust and noise away from the spirit of the principle of mixing station located at the rear . After the completion of the layout of the site hardening mixing station

, laying the concrete layer and gravel cushion 10cm thick. Concrete mixing station layout three centralized selection of equipment supporting concrete

Soil mixing station mainly concentrated Equipment Name Model Number Capacity and specifications compulsory mixer JS50025m3/h2 batching machine HPW800D50m3/h2 computer controller

SLZK42 loaders ZL30A1 concrete pump truck drag chain conveyor concrete mixer truck Metropolis Metropolis IHI20m3/h1 cards 6m33

Generators 120kW14 mixing plant designed by two sets consisting of mixing floor pavers common arrangement mostly single or dual -column . Namely the so-called single-row

opposite type, the discharge port disposed roller conveyor in the middle, two sides of blender breakdown ; namely the so-called double -row side by side , two juxtaposed mixer

The discharge port are moving in one direction . Advantages of single -type concrete the material quickly , the overall stability, security and good ; drawback is you must

follow the mixer batching machine breakdown on both sides of the mouth feeding , stacking and loading of concentration, loaders must charge back and forth on both sides . Double

-row compact appearance with

Feeder two in a row, side by side on the material , loading concentration, and small footprint . Drawback is controlled by batching machine pitch , resulting in two sets mixing

machine spacing is too large, resulting in the discharge port connected hopper slope too slow , difficult to discharge , recurrent obstruction affecting production. According to

my unit volume of concrete and pipe work

The actual situation of tight , we chose the single -style layout .
Concrete production , transportation and pumping concrete pumping sand pipe production of concrete production is mainly carried out through the concrete mixing , and its

production process is semi-automatic , automatic control computer that batching , mixing manually controlled discharge , specific production process is divided into feed

, Metering , mixing , discharging four stages .
( A ) feed materials from the stockyard by a shovel loaders transported to breakdown on both sides of the mixer batching machine hopper . Hopper as one of the three- hopper

structure , a stone warehouse, two sand compartment.
( 2 ) Measurement of Aggregate measurement through batching machine computer controller automatically , portable weighing vehicles metering , simply enter the preset mixing

ratio can be automatically measured . Measured in pounds , said cement , artificial unpacking ; admixture add custom containers ; water metering using automated quantitative

water

Sheets to control .
( 3 ) mixing cement , gravel , sand by the lifting hopper raised to the mixer fully mixing , and controls water . Mixing using timing control , compulsory mixing . Optimal

mixing time required by field testing to determine , on-site control by not less than 45s .
( 4 ) adequate mixing of the raw material discharge port after falling to a tanker inside . The hopper can be made , the opening size and tanker inlet matches while ensuring a

smooth interior , slope can not be too slow , so as not to affect the flow rate of the concrete .
Concrete transport refers to transport concrete from the concrete mixing station pumping from the tankers to the scene of the process. Tanker loading excluded before the water

inside the drum . In the process of feeding and transport to gyrate , to prevent segregation of concrete . After access to the site , let Drum Forward

12min and then invert the material. After unloading tankers with self- hosed spout and chute concrete residue adhering to avoid affecting the next concrete discharge flow rate.

In the summer the temperature is high ( greater than 25e), pay attention to controlling the lifetime of the concrete in the tank does not exceed 1h. Cool

Summer season can be wrapped canvas tank to minimize the influence of ambient temperature on the slump .
The transport conveying concrete using concrete pumping main tank to send complementary approach. For bridge piers and other structures to pumping with higher strings pouring

cylinder method ; foundation for culverts and other structures in the lower tank Entitlement to chute pouring method . Construction should pay attention to the following parties

Face: ( a ) pumping grading requirements for raw materials is high, as can be required before mixing pump test. Reasonable mix and well-graded aggregate is an important factor

to prevent plugging . ( 2 ) before you start pumping water into the wet hopper and pipe , and then pressed into 1B2 cement mortar to lubricate the tube

Road, the concrete in the pipeline to increase mobility . General mixing two materials ( approximately 1m3) can be. ( 3 ) of the pumping site , the concrete tank due to the drop

height and the slump of the concrete , the concrete flow or poor often accumulate in the pump inlet grid made ​​of steel

Feed into the slow , dedicated two people can carry on a shovel from the tanker to the concrete chute down Pa , the accumulation of concrete paving on the grid to open .
Experience ( 1 ) through the establishment of centralized Qinshen line mixing station , concrete immediate focus was on the concrete mixing quality and the role of the

construction progress . First, the purchase of materials and the main timber unified , stable quality , which will help manage and reduce material waste ; Second , measuring

quasi-

Indeed, mixing speed, high quality concrete , reducing human factors on the quality of the concrete ; Third , equipment centralized management , maintenance and timely ; Fourth,

mixing station factory construction, construction procedures , skilled workers to operate , less prone to accidents. ( 2 ) Concrete concentrated

Mixing various projects currently stand construction has obviously demonstrated its superiority , but into a larger one , the ministry only mixing plant mixing station ,

batching machine, truck and tanker reached 4.4 million yuan investment . In order to save investment , conditions can be self-processing part of the equipment , such as batching

machine , storage

Hopper , purchasing some electronic component assembly can also achieve the same effect. Mixing machine during use , liner, leaves a large amount of wear and tear , replacing

more frequently, and expensive, belt conveyors can be customized to a specific mechanical machining or processing plant , the cost can be reduced about 70%.

Bucket elevators and vibration elevator and other lifting equipment maintenance considerations

As technology continues to introduce and improve production upgrade machinery to reach a very high specification , has been the demand can be satisfied with the present and

future needs of the construction norms, domestic foundation engineering and construction without bucket elevator equipment, system is a mechanical professional conduct essential

equipment. The feed is

Bucket elevator one of the most important 90 degree conveyor job process , feed is not reasonable not only affects the function of bucket elevators , and right after the sequence operations (

promotion and discharge process ) will attack chain reaction.

For grain, oil, feed mill workshop of bucket chain conveyor elevator feed forward feeding method , reverse feed and bi-directional feed , select the feed method which should speed of thought .

1 , when the lifting speed of the belt and the material flow into the base material when the flow rate are compared hours, usually used reverse feed bucket inside scoop on the

part of the base material and then filled directly from the inlet part of the material , which is fill factor conducive to progress.

2, if enhance the speed and flow of material with the base material when the flow rate is relatively large , the material impact on the larger bucket , reverse feed not only

fill factor affecting the progress of , and additionally increase the power consumption, in this case can be a forward feed .

3, if the fill factor is not easy to reach the required value , presenting " value " falters , then the feed can be bi-directional . Needs to clarify the grain, oil, feed mill

workshop of bucket elevator feeding method is very likely by the technical processes, technology planning the resolutions.

Vibration protection hoist capable of extensive analysis we carried out , surely we should also know how to protect the equipment, but does not know in detail the process of

implementation .

The first operation vibration hoist hoist equipment vibration , do not be afraid to waste money, see the end of all the production line without abnormal , boot empty load

operation eight hours , you are not mistaken , is to empty the load operation , that is to what materials does not increase , idling.

Why should we do ? Like just bought a new computer to the same end , we must first look at the boot operation , while not identical vibration hoist is in the empty -load

operation process, our operating personnel to stand next to , to keep the lubricating oil filling equipment increase next view all connected

Contacts are not reliable, load trial operation feed size of various models in strict accordance with the standard requirements , prohibited materials into greater delineation ;

Uniform feeding after another , the water content is not less than 10-15 % ( according to the material is not the same ) , feeding reaches new TB longitudinal vibration hoist

full load suspension ; load trial operation time 8-24 hours. New vibration hoist feed size stringent demands on delimitation , demarcation prohibit more than materials

Into the device , otherwise , it will cause vibration hoist accessories new impeller imbalances and excesses impeller wear , and even the formation of blocking the impeller

channel and the central feeding tube, the new vibration hoist can not work properly, if there is a slot somethin attack, we must first intercept power , and other host

After the job is aborted completely , then remove the card slot of the material , completely not in the device operating time, the device produced artificially disturbed .

Bucket Elevators Modern Automation Manufactory

Bucket Elevators Modern Automation Manufactory

2013年10月11日星期五

Introduction drum roller conveyor

Roller conveyor for all types of boxes, bags, trays and other pieces of cargo, bulk materials, small items or items to be irregular or working inside on the tray conveyor.

Capable of handling a large piece weight materials, or withstand greater impact loads.

Structure in the form: Press drive can be divided pallet conveyor into power lines and non-powered roller drum line, according to arrangement can be divided into horizontal conveyor drum line,

drum line and cornering inclined conveyor drum line. Can also be specially designed according to customer requirements to meet various customer requirements.

Standard Specifications: Drum-line width 200,300,400,500,600,700,800,1000,1200 mm and so on. Customers can also use other special needs. Turning drum line standard turning inner

radius R600, R900, R1200mm, also according to customer automatic checkweigher needs using its

It is special specifications. Straight section of the drum diameter drum used ?38mm, ?50mm, ?60mm, ?76mm, ?89mm, etc.

Features: Ease of convergence between the drum line filter, can be used multiple drum lines and other transportation equipment or plane consisting of complex logistics

transportation system, complete the wide range of technology needs. Accumulation can be used to achieve the accumulation of material conveying rollers. Roller conveyor simple

structure, high reliability

And easy maintenance.

Belt conveyor operation and maintenance two

Operation of belt conveyors
1 off before checking conveyor belt, there is no harm obstacles. If there is, you want to get rid of obstacles;
(2) to observe before shutting down power supply is normal, if necessary, the deployment is to be measured to ensure that the gravity skatewheel conveyor equipment required for normal voltage;
3 If the inspection device is normal, you can shut down running;
a. inverter is used, please read the operating instructions for the drive.
b. using ratio control speed, the sequence of operations is as follows.

2 shutdown sequence: Close the control box power switch (power indicator lit) → Start Start button → the ratio control switch material handling conveyor is turned to the "ON" position → slowly rotating

speed control knob to the desired speed range. Make uniform run; Do not exceed 1500rpm ranges.

2 shutdown sequence: the ratio control knob slowly rotating back to the "0" position → conveyor to be stopped after the plane ratio control rotary switch to the "OFF" position

→ Turn off the start switch and power switch.

2013年10月9日星期三

Conveyor Features Comparison

a. belt conveyor

Features: The product is relatively light load , shape fewer restrictions ; synchronous operation and production lines , can achieve product climbing steering ; as a carrier and

a belt conveyor , can achieve a smooth product Pharmaceutical metal detector delivery , low noise ; lightweight materials or products can achieve longer distance transportation .

b. plate chain conveyor

Features: The chain plate towing plane transport workpieces to do sports, to achieve the purpose of the production process . A modular conveyor assembly model, according to the

median worker process requirements set . Station is equipped with an electrical outlet , toolbox, feed box , so that the Airport conveyor whole process to achieve delivery and orderly .

c. Roller Conveyor

Features: Product Type hosted broad suffered fewer restrictions ; barrier used in conjunction with , the product can achieve continuous operation, and product release tempo

function ; using jacking translation device , the product line can be achieved without affecting the repair or test operation of the entire pipeline .

d. differential chain conveyors

Features: special aluminum alloy for rail , towing tooling plate with chain growth as a transmission medium . A modular assembly line model, according to the median worker

process requirements set . Station is equipped with foot switch, power outlet , station stopper , craft drawing board , lighting , etc., lines

Lifting body with pan machine , lifting rotary table , so that the whole process to achieve automatic operation.

Select similar benefits conveyor

1 . Outline
You can use a wide range of transportation equipment , was important to understand the advantages and disadvantages as well as its main model selection method . In the

feasibility study must quickly determine the available device types and their costs conveyors .
Conveying system selection should compare Weight Sorter their advantages and disadvantages as follows , namely: investment ; maintenance and operating costs ; efficiency ; reliability ; ease

of use ; adaptability to the technological process ; pollution and impact on the environment . Most equipment manufacturers can provide a variety of materials in a variety of

forms from the conveyor

Away , conveyor height and the corresponding mine conveyors transmission capacity that information.
2 . Preliminary selection
Select the basic analysis of transportation equipment includes the following steps : determining transport mission objectives , list the volume of material being transported ,

transport distances and materials processing methods, and consider the future development requirements , collect data concerning the transport of materials , such as materials

fragmentation , bulk density and shadow

Way affect the relevant transport data ; considerations may affect delivery device type selection available floor space ; study the basic types of devices can be used ; based on

efficiency and applicability of investment and maintenance , operating costs are more suitable to the type of device ; make a choice .
3 . Main selection factor
Know that the material is transported largest block size to help decide which conveyor. General and buried scraper conveyor screw conveyor for conveying material degree block is

limited, and similar belt conveyor is no limit .
Powdered materials have problems of dust , it must choose a sealed transportation equipment. Can be considered screw conveyor, buried scraper conveyor , pneumatic conveying or

enclosed conveyor, but according to the material may be abrasive .
High-temperature materials are generally not used conveyor, belt conveyor , the average temperature controlled at 65 degrees to a maximum of 120 degrees. Screw conveyor , moving

conveyors and slat conveyors if designed properly can be used at higher temperatures . Conveying hot cement clinker for example , with

Belt conveyor for material temperature is too high , can be connected with a hardened shaft and white iron bearing screw conveyor .
Conveyor can be used for long-distance transport , but transport distance over 500m rare. Horizontal conveyor belt is not limited to , reasonable inclined conveyor is also

available. Ordinary belt conveyors, slat conveyors as well as all the usual vibrating conveyor can not be used for vertical lifting . And special

Special belt conveyor , such as zipper -type or pressure -type belt conveyor belt conveyor can be used for vertical lifting . Bucket elevator is the most common vertical lift

conveyor. And some special conveyor screw conveyor can also be used to enhance the vertical transport .

2013年10月8日星期二

What are the reasons for slippage

Some customers walked there with the use of slip phenomenon discovered in the process , then the underlying causes of the formation of these scenes where it ?
    Walks with normal operation, with a speed of not less than 95% of the roller speed . If the roller and the friction with Turn conveyor enough walks , walks with a slip so easily render

the scene . Caused friction roller and walks with a lot of the reason is insufficient , by common are: insufficient tension , load startup roller

Coefficient of friction cylinder looks inadequate and so on. The reason there is not enough tension : tension stroke inadequate , insufficient weight components , with long

walks , etc. ; roller enough of the original automated sorting machine appearance of the coefficient of friction > due to : wear rubber roller appearance package is too large, with a body too smooth wet

or sticky oil with body appearance sticky material (

Easily soluble rise ) .
    Users should use still walks with front walks under investigation with the functional characteristics , such as the ability to prevent the onset of slip effect Hsu

Conveyor belt industry focus on issues

Although the current domestic shipping companies with the skills and product quality in order to have a qualitative progress, some companies can also be produced in a variety of

national and international norms fabric Incline Belt conveyor core and steel cord conveyor belt , and its product quality has been recognized by the international high-end users , but also points

conveyor belts career save

Concern the following issues :

      First, is the choice of international norms progress . In recent years , China's export volume of belt conveyor is growing, do not accept the Chinese foreign general

specification of the product, pleading use ISO, Germany or the United States and other specifications. Thus, the conveyor belt enterprises must collect , digest relevant

international norms, and Weight Sorter press

Foreign skills specifications produced production, inspection, packaging and services.


      Second, is to strengthen the special conveyor belt of discussion. To continue to add product product quality standard types and progress , strengthen high temperature

conveyor belt , cold conveyor belt , pipe conveyor belt , conveyor belt ripstop , high wear-resistant conveyor belt , ST5000 more high-strength steel wire rope conveyor belt

development

. As for transporting highly abrasive materials habit , progressive conveyor belt using life abroad than in Germany has developed a standardized surface abrasion rubber

materials, wear reaches 50 to 70 mm3 .

      Third, is the development of energy-efficient low-drag conveyor belt . Current foreign countries have developed a low running resistance energy-saving conveyor belt and

transported over long distances on the use of machines , general conveyor belt operation drag coefficient from 0.02 to 0.025 , while the energy-saving conveyor belt at 0.016 or

so , you can cut operating

Energy consumption about 25%. It is understood that the newly developed Goodyear Easyrider conveyor belt is through changes in recipes to make conveyor belt down like tire

rolling resistance , like , a year can save 12% power consumption, save energy and help the user .

      Fourth, the problem is the conveyor belt safety factor . Factory in the selection of current delivery wire conveyor belt , the domestic product safety factor of 7 to 9 ,

and in foreign countries is about 5, under the same conditions with the type of domestic transport higher than abroad 1 to 2 standard , add the equipment

Money and run energy , but also affect the product on the international market competitiveness declined conveyor belt safety factor is the key to progress conveyor belt joint

power and reliability.